"Made in China 2025" bring a new round of automation development opportunities
Recently, the state council recently issued by the "made in China 2025" strategic planning, and puts forward the future development of the ten key development fields, including the robot, nc machine tools, such as direction, the main line is the depth of the integration of informatization and industrialization, cloud + the fusion of traditional industries is expected to become the commanding heights of China's new manufacturing development, so as to realize the "made in China" to "created in China".
China's manufacturing industry has experienced years of development has formed a large-scale industrial clusters, but the past traditional way of human production is more and more weak, factory automation is not high, less competitive. "Made in China 2025" strategy has been clear about the intelligent manufacturing, strong industrial base, green manufacturing, high-end equipment, such as innovation of the five major projects, the "industrialization" with the United States and Germany's "4.0" industrial plan has the same effect, such as factory automation is the development of intelligent manufacturing key technologies of the Internet, the implementation of the "made in China 2025" will bring a new round of development opportunities to the Chinese automation industry.
"Unmanned factory" needs a large number of robots
In recent years, due to rising labor costs, coupled with the global economic downturn, factory orders is not stable, let numerous factories are faced with the problem of recruitment, choose and employ persons to your. For some of the more announced the launch of "intention" to the machine, at that time, the development of domestic manufacturing presented a "substitution" machine.
After several years of automation production line upgrading of midea group, the factory has introduced a large number of robots, in air-conditioned indoor and outdoor machine assembly line at the end of the body, packing, packaging, as well as the chip placement, product testing, and so on many links have been done by robots. Beauty "manipulator" has replaced nearly half human, injection molding workshop in the case of don't have to turn on the light to strengthen lighting can steadily run normally, sheet metal stamping can also be unmanned operation.
Guangdong long surplus precision technology co., LTD., officially launched in October last year "machine substitution" project, the first plans to invest 1000 robot, it will be in dongguan or first "unmanned" intelligent factory. Item according to the general manager of guangdong long company is introduced, the robot grinding high productivity, good consistency and quality guaranteed. Traditional manual grinding polishing needs of 650 people, 60 people is enough, now the guangdong dongguan 4 million technology is to apply for subsidies long surplus.
Companies said the robot to avoid the manual production of man-made uncertainties, on management at the same time become more simple. Is the emergence of the robot can not only reduce labor cost, also improve the production efficiency of the factory. Robot demand in China continuously enlarge, according to China's robot industry association in chongqing released statistics show that in 2014 the Chinese market sales of industrial robot about 57000 units, 55% from a year earlier, accounting for about a quarter of global sales, for two consecutive years as the world's largest industrial robot market.
Intelligent manufacturing will digital wave
Builds the global electronic electrical giant Siemens in Germany's first "digital enterprise" Siemens digital factory in chengdu in 2013 formally put into production. Digital factory with characteristics such as digitization, automation, greening, virtualization and defines the sustainable development of the modern industrial production, the factory realized from the management, product research and development, production to the whole process of logistics distribution, digital and information technology, with the German production base and r&d centers in the United States for data interconnection, realize the height of the manufacturing process from product design to digital.
The case of domestic digital more and more, recently, investment of 480 million yuan of jiangsu kang pharmaceutical digital extraction refining factory completed trial production, the factory has domestic first with independent intellectual property rights of traditional Chinese medicine extract, refined production line, which can realize automation of manufacturing process of traditional Chinese medicine, digital, intelligent production, to promote Chinese medicine manufacturing from traditional hand-made into an era of digital, intelligent manufacturing.
, according to data through digital factory planning, can reduce time-to-market by at least 30%; By optimizing the quality of planning, can reduce the manufacturing cost by 13%. Workshop by nc machine tool, automation, intelligent equipment, automatic identification technology, realize automatic control of production equipment, the production process of digital collection, storage, exchange and processing of data, so as to improve the efficiency of the production target.
The process of intelligent manufacturing is the fusion of informatization and automation, MES plays an important role here. MES system is a set of executive level of production information management system for manufacturing enterprises, is the upper management information system connected to the lower level of the automation system, in the "wisdom" factory, the manufacturing task list and part wi issued through information networks, mechanical equipment, unite by the MES operation of each position. Do MES system software to the current domestic enterprises are mainly benq sought, treasure on software, petrochemical company, a letter, zhejiang science and technology, the elder brother of the Rayleigh software control, hollysys, lincom innovation, etc. Along with the advancement of "made in China 2025" plan, the digital factory model will catch up on the cusp of a new revolution.
Internet + manufacture, promote efficiency of China
Information and industrial integration is not only for enterprise managers, as they realize the factory data monitoring and management. Along with the popularization of the concept of "4.0" industrial to Internet new manufacturing custom pattern began to emerge. Between the Internet factory, intelligent equipment, products, through cable and wireless communications to connect together, the user can through the mobile terminal equipment to the factory orders you need products.
Ge has put forward the concept of "Internet industry", connect people, robots and data, forming a global open network. Manufacturing enterprises can take advantage of the SCADA can be all sorts of equipment and machine data in the whole factory together, through the technology of data analysis, unified management. With the popularity of the Internet in the future, everyone can become a designer, and can also purchase the required raw materials and components on the Internet, their own design and production.
Domestic appliances enterprises began to explore interconnected factory in 2012, haier has built in four big industry industrial 4.0 demonstration plant, including shenyang refrigerator interconnected factory (global industry first smart + connected plant), zhengzhou air conditioning interconnected factory (the global air conditioning industry the most advanced interconnection factory), Internet platen washing machine factory, Qingdao water heater connected factories, etc. Haier factory using the world's most advanced intelligent and Internet information technology, but for the global users to customize the washing machine, and realizes the visualization, the user can through the PC, mobile phone terminal to see all kinds of production information, such as washing in the global industry or initiative.
The development of the Internet + factory will create a huge market, industrial Ethernet industrial switches, wireless router, network equipment such as communication module will have more opportunities, the current domestic have the Sally, east soil science and technology, Shanghai trillion, more outstanding mail tunnels and so on one batch of powerful local companies. Moxa has been committed to promoting industrial interconnection and fusion in the field of communication, in the domestic market share is higher; East soil science and technology more than 10 years of exploration and mining in the field of industrial interconnection, around October this year launched a smart grid, smart transportation, industrial new product, the Internet industry in the future the Internet, the company is expected to become important system solution provider.
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